Posts belonging to Category 3D printing

Electronics: Printing of flexible, stretchable silver nanowire circuits

Researchers at North Carolina State University ( NC State) have developed a new technique that allows them to print circuits on flexible, stretchable substrates using silver nanowires. The advance makes it possible to integrate the material into a wide array of electronic devices.

Silver nanowires have drawn significant interest in recent years for use in many applications, ranging from prosthetic devices to wearable health sensors, due to their flexibility, stretchability and conductive properties. While proof-of-concept experiments have been promising, there have been significant challenges to printing highly integrated circuits using silver nanowires. Silver nanoparticles can be used to print circuits, but the nanoparticles produce circuits that are more brittle and less conductive than silver nanowires. But conventional techniques for printing circuits don’t work well with silver nanowires; the nanowires often clog the printing nozzles.

Our approach uses electrohydrodynamic printing, which relies on electrostatic force to eject the ink from the nozzle and draw it to the appropriate site on the substrate,” says Jingyan Dong, co-corresponding author of a paper on the work and an associate professor in NC State’s Edward P. Fitts Department of Industrial & Systems Engineering. “This approach allows us to use a very wide nozzle – which prevents clogging – while retaining very fine printing resolution.” “And because our ‘ink’ consists of a solvent containing silver nanowires that are typically more than 20 micrometers long, the resulting circuits have the desired conductivity, flexibility and stretchability,” says Yong Zhu, a professor of mechanical engineering at NC State and co-corresponding author of the paper.

In addition, the solvent we use is both nontoxic and water-soluble,” says Zheng Cui, a Ph.D. student at NC State and lead author of the paper. “Once the circuit is printed, the solvent can simply be washed off.” What’s more, the size of the printing area is limited only by the size of the printer, meaning the technique could be easily scaled up.

The researchers have used the new technique to create prototypes that make use of the silver nanowire circuits, including a glove with an internal heater and a wearable electrode for use in electrocardiography. NC State has filed a provisional patent on the technique.


TriboElectricity, The Green Energy Source

Researchers from Clemson’s Nanomaterials Institute (CNI) are one step closer to wirelessly powering the world using triboelectricity, a green energy source. In March 2017, a group of physicists at CNI invented the ultra-simple triboelectric nanogenerator or U-TENG, a small device made of plastic and tape that generates electricity from motion and vibrations. When the two materials are brought together — through such actions as clapping the hands or tapping feet — they generate voltage that is detected by a wired, external circuit. Electrical energy, by way of the circuit, is then stored in a capacitor or a battery until it’s needed.

Nine months later, in a paper published in the journal Advanced Energy Materials, the researchers reported that they had created a wireless TENG, called the W-TENG, which greatly expands the applications of the technology. The W-TENG was engineered under the same premise as the U-TENG using materials that are so opposite in their affinity for electrons that they generate a voltage when brought in contact with each other.

In the W-TENG, plastic was swapped for a multipart fiber made of graphene — a single layer of graphite, or pencil lead — and a biodegradable polymer known as polylactic acid (PLA). PLA on its own is great for separating positive and negative charges, but not so great at conducting electricity, which is why the researchers paired it with graphene. Kapton tape, the electron-grabbing material of the U-TENG, was replaced with Teflon, a compound known for coating nonstick cooking pans.

After assembling the graphene-PLA fiber, the researchers pulled it into a 3-D printer and the W-TENG was born. The end result is a device that generates a maximum of 3,000 volts — enough to power 25 standard electrical outlets or, on a grander scale, smart-tinted windows or a liquid crystal display (LCD) monitor. Because the voltage is so high, the W-TENG generates an electric field around itself that can be sensed wirelessly. Its electrical energy, too, can be stored wirelessly in capacitors and batteries.

It cannot only give you energy, but you can use the electric field also as an actuated remote. For example, you can tap the W-TENG and use its electric field as a ‘button’ to open your garage door, or you could activate a security system — all without a battery, passively and wirelessly,” said Sai Sunil Mallineni, the first author of the study and a Ph.D. student in physics and astronomy.


3D Printed Ears

A group of researchers in China has constructed ears for children suffering from microtia, a congenital condition where the external ear (pinna) is underdeveloped, with the help of 3D scanning and 3D printing.

The scientists, from Shanghai Jiao Tong University, the National Tissue Engineering Research Center of China, the Chinese Academy of Medical ScienceWei Fang Medical College and Dalian University, engineered a patient-specific ear-shaped cartilage in vitro using a 3D printed biodegradable scaffold and Microtia Chondrocyte (MCs) cartilage cells.

Microtia can have a negative impact on the hearing and wellbeing of children affected by it. Established procedures to treat microtia include rib cartilage reconstruction, plastic implants or prostheses.

Projects like Australia’s FutureHear are 3D printing customized ear molds, while Dr. Ken Stewart of the Royal Hospital for Sick Children in Edinburgh has used 3D scanning and 3D printed models to prepare cartilage reconstructions accurately in the shape of an ear.

This approach, however, combined 3D printing with in vitro tissue engineering on children suffering from microtia only in one ear.


Flexible, Low-Cost, Water-Repellent Gaphene Circuits

New graphene printing technology can produce electronic circuits that are low-cost, flexible, highly conductive and water repellent. The nanotechnology “would lend enormous value to self-cleaning wearable/washable electronics that are resistant to stains, or ice and biofilm formation,” according to a recent paper describing the discovery.

“We’re taking low-cost, inkjet-printed graphene and tuning it with a laser to make functional materials,” said Jonathan Claussen, an Iowa State University assistant professor of mechanical engineering, an associate of the U.S. Department of Energy’s and the corresponding author of the paper recently featured on the cover of the journal Nanoscale. The paper describes how Claussen and the nanoengineers in his research group use to create electric circuits on flexible materials. In this case, the ink is flakes of graphene – the wonder material can be a great conductor of electricity and heat, plus it’s strong, stable and biocompatible.

And now they’ve found another application of their laser processing technology: taking graphene-printed circuits that can hold water droplets (they’re hydrophilic) and turning them into circuits that repel water (they’re superhydrophobic).

We’re micro-patterning the surface of the inkjet-printed graphene,” Claussen said. “The laser aligns the graphene flakes vertically – like little pyramids stacking up. And that’s what induces the hydrophobicity.” Claussen said the energy density of the laser processing can be adjusted to tune the degree of hydrophobicity and conductivity of the printed graphene circuits. And that opens up all kinds of possibilities for new electronics and sensors, according to the paper. “One of the things we’d be interested in developing is anti-biofouling materials,” said Loreen Stromberg, a paper co-author and an Iowa State postdoctoral research associate in mechanical engineering and for the Virtual Reality Applications Center. “This could eliminate the buildup of biological materials on the surface that would inhibit the optimal performance of devices such as chemical or biological sensors.”

The technology could also have applications in flexible electronics, washable sensors in textiles, microfluidic technologies, drag reduction, de-icing, electrochemical sensors and technology that uses graphene structures and electrical simulation to produce stem cells for nerve regeneration. The researchers wrote that further studies should be done to better understand how the nano– and microsurfaces of the printed graphene creates the water-repelling capabilities. .

The Iowa State University Research Foundation is working to patent the technology and has optioned it to an Ames-based startup, NanoSpy Inc., for possible commercialization. NanoSpy, located at the Iowa State University Research Park, is developing sensors to detect salmonella and other pathogens in food processing plants. Claussen and Stromberg are part of the company.


3D-Printed Plastic Objects Connect To The Internet Without Any Electronics

Researchers from the University of Washington (UW) have developed 3D-printed plastic objects that can connect to the internet without any electronics or batteries. The researchers found a way to 3D-print plastic objects that can absorb or reflect ambient WiFi signals and send data wirelessly to any WiFi receiver like a smartphone or router.

Possible use cases include an attachment for laundry detergent that can sense when soap is running low, or a water sensor that notifies your smartphone when there is a leak.

As the UW explains in its news release, the researchers “replaced some functions normally performed by electrical components with mechanical motion activated by springs, gears, switches and other parts that can be 3-D printed — borrowing from principles that allow battery-free watches to keep time.” The scientists found that those mechanical motions can trigger gears and springs that connect to an antenna, all within the object.
The team opens new approach: “Can objects made of plastic materials be connected to smartphones and other Wi-Fi devices, without the need for batteries or electronics? A positive answer would enable a rich ecosystem of ‘talking objects3D printed with commodity plastic filaments that have the ability to sense and interact with their surroundings. Imagine plastic sliders or knobs that can enable rich physical interaction by dynamically sending information to a nearby Wi-Fi receiver to control music volume and lights in a room. This can also transform inventory management where for instance a plastic detergent bottle can self-monitor usage and re-order supplies via a nearby Wi-Fi device.
Such a capability democratizes the vision of ubiquitous connectivity by enabling designers to download and use our computational modules, without requiring the engineering expertise to integrate radio chips and other electronics in their physical creations. Further, as the commoditization of 3D printers continues, such a communication capability opens up the potential for individuals to print highly customized wireless sensors, widgets and objects that are tailored to their individual needs and connected to the Internet ecosystem


Printed 3D Nanostructures Against Counterfeiting

Security features are to protect bank notes, documents, and branded products against counterfeiting. Losses caused by product forgery and counterfeiting may be enormous. According to the German Engineering Association, the damage caused in 2016 in its branch alone amounted to EUR 7.3 billion. In the Advanced Materials Technologies journal, researchers of Karlsruhe Institute of Technology (KIT) and the ZEISS company now propose to use printed 3D microstructures instead of 2D structures, such as holograms, to improve counterfeit protection.

Today, optical security features, such as holograms, are frequently based on two-dimensional microstructures,” says Professor Martin Wegener, expert for 3D printing of microstructures at the Institute of Nanotechnology of KIT. “By using 3D-printed fluorescent microstructures, counterfeit protection can be increased.” The new security features have a side length of about 100 µm and are barely visible with the eye or a conventional microscope. For their production and application, Wegener and his team have developed an innovative method that covers all processes from microstructure fabrication to the readout of information.

The microstructures consist of a 3D cross-grid scaffold and dots that fluoresce in different colors and can be arranged variably in three dimensions within this grid. To produce and print such microstructures, the experts use a rapid and precise laser lithography device developed and commercialized by the Nanoscribe company, a spinoff of KIT. It enables highly precise manufacture of voluminous structures of a few millimeters edge length or of microstructured surfaces of several cm² in dimension. The special 3D printer produces the structures layer by layer from non-fluorescent and two fluorescent photoresists. A laser beam very precisely passes certain points of the liquid photoresist. The material is exposed and hardened at the focus point of the laser beam. The resulting filigree structure is then embedded in a transparent polymer in order to protect it against damage.


Polymeric Materials Outperform Natural Antibodies

Experts from the Biotechnology Group led by Professor Sergey Piletsky at the University of Leicester (UK) in collaboration with the spin-off company MIP Diagnostics Ltd, have announced the development of polymeric materials with molecular recognition capabilities which hold the potential to outperform natural antibodies in various diagnostic applications.

chemical background

 In a newly released article ‘A comparison of the performance of molecularly imprinted polymer nanoparticles for small molecule targets and antibodies in the ELISA format’ the researchers successfully demonstrated that polymer nanoparticles produced by the molecular imprinting technique (MIP nanoparticles) can bind to the target molecule with the same or higher affinity and specificity than widely used commercially available antibodies and against challenging targets.

Additionally, their ease of manufacture, short lead time, high affinity and the lack of requirement for cold chain logistics make them an attractive alternative to traditional antibodies for use in immunoassays.

Professor Piletsky, from our Department of Chemistry, explained: “It is now well over twenty years since the first demonstration that molecularly imprinted polymers can be used as the recognition material in assays for clinically significant drugs“. 


3D Printed Concrete Bridge

Today world’s first 3D printed reinforced, pre-stressed concrete bridge was opened. The cycle bridge is part of a new road around the village of Gemert, in the Netherlands. It was printed at Eindhoven University of Technology. With the knowledge the researchers gained in this project, they are now able to design even larger printed concrete structures.
The bridge is the first civil infrastructure project to be realized with 3D-concrete printing. The bridge is 8 meters long (clear span 6.5 meters) and 3.5 meters wide. As it is a ‘worlds first’, the developers did not take any chances and tested the bridge by putting a load of 5 tons on it, which is a lot more than the load the bridge will actually carry.


The bridge has to meet all regular requirements of course. It is designed to do its duty – to carry cyclists – for thirty years or more. With more cycles than people in the Netherlands, it is expected that hundreds of cyclists will ride over the printed bridge every day. It is part of a large road construction project, led by the company BAM Infra, and commissioned by the province of North-Brabant.
An important detail is that the researchers at Eindhoven University of Technology have succeeded in developing a process to incorporate steel reinforcement cable while laying a strip of concrete. The steel cable is the equivalent of the reinforcement mesh used in conventional concrete. It handles the tensile stress because concrete cannot deal with tensile stress adequately, but steel can.
One of the main advantages of printing concrete is that much less concrete is needed than in the conventional technique, in which a mold (formwork) is filled with concrete. By contrast, the printer deposits only the concrete where it is needed, which decreases the use of cement. This reduces CO2 emissions, as cement production has a very high carbon footprint.

Another benefit lies in the freedom of form: the printer can make any desired shape, whereas conventional concrete shapes tend to be unwieldy in shape due to use of formwork. Concrete printing also enables a much higher realization speed. No formwork structures have to be built and dismantled, and reinforcement mesh does not have to be put in place separately. Overall, the researchers think the realization will eventually be roughly three times faster than conventional concrete techniques.


How To Forge Graphene In 3D Shape

The wonder material graphene gets many of its handy quirks from the fact that it exists in two dimensions, as a sheet of carbon only one atom thick. But to actually make use of it in practical applications, it usually needs to be converted into a 3D form. Now, researchers have developed a new and relatively simple way to do just that, using lasers to “forge” a three-dimensional pyramid out of graphene.

This isn’t the first time graphene has been given an extra dimension. In 2015, researchers from the University of Illinois molded graphene into 3D structures by layering it onto shaped substrates, and early this year MIT scientists found that tubes of the stuff could be shaped into 3D coral-like structures 10 times stronger than steel but just five percent as dense. Rice University researchers have also recently made graphene foam and reinforced it with carbon nanotubes.

But this new technique, developed by researchers in Finland and Taiwan, might be an easier and faster method to make 3D graphene. By focusing a laser onto a fine point on a 2D graphene lattice, the graphene at that spot is irradiated and bulges outwards. A variety of three-dimensional shapes can be made by writing patterns with the laser spot, with the height of the shape controlled by adjusting the irradiation dose at each particular point.

The team illustrated that technique by deforming a sheet of graphene into a 3D pyramid, standing 60 nm high. That sounds pretty tiny, but it’s 200 times taller than the graphene sheet itself.

We call this technique optical forging, since the process resembles forging metals into 3D shapes with a hammer,” says Mika Pettersson, co-author of the study. “In our case, a laser beam is the hammer that forges graphene into 3D shapes. The beauty of the technique is that it’s fast and easy to use; it doesn’t require any additional chemicals or processing. Despite the simplicity of the technique, we were very surprised initially when we observed that the laser beam induced such substantial changes on graphene. It took a while to understand what was happening.”

The researchers initially assumed that the laser had “doped” the graphene, introducing impurities into the material, but after further examination they found that wasn’t the case.

When we first examined the irradiated graphene, we were expecting to find traces of chemical species incorporated into the graphene, but we couldn’t find any,” comments Wei Yen Woon, co-author of the study. “After some more careful inspections, we concluded that it must be purely structural defects, rather than chemical doping, that are responsible for such dramatic changes on graphene.

The scientists explain that the optically forged graphene is structurally sound, highlighting its potential for building 3D architectures out of the material for a wide range of applications. In this form, the graphene has different electronic and optical properties from its 2D counterpart.

The research was published in the journal Nano Letters.

Source: Academy of Finland

Robots With The Sense Of Touch

A team of researchers from the University of Houston (UH) has reported a breakthrough in stretchable electronics that can serve as an artificial skin, allowing a robotic hand to sense the difference between hot and cold, while also offering advantages for a wide range of biomedical devices.

Cunjiang Yu, Bill D. Cook Assistant Professor of mechanical engineering and lead author for the paper, said the work is the first to create a semiconductor in a rubber composite format, designed to allow the electronic components to retain functionality even after the material is stretched by 50 percent. The semiconductor in rubber composite format enables stretchability without any special mechanical structure. Yu noted that traditional semiconductors are brittle and using them in otherwise stretchable materials has required a complicated system of mechanical accommodations. “That’s both more complex and less stable than the new discovery, as well as more expensive.”

Our strategy has advantages for simple fabrication, scalable manufacturing, high-density integration, large strain tolerance and low cost,” he said.

Yu and the rest of the team – co-authors include first author Hae-Jin Kim, Kyoseung Sim and Anish Thukral, all with the UH Cullen College of Engineering – created the electronic skin and used it to demonstrate that a robotic hand could sense the temperature of hot and iced water in a cup. The skin also was able to interpret computer signals sent to the hand and reproduce the signals as .

The robotic skin can translate the gesture to readable letters that a person like me can understand and read,” Yu said.

The work is reported in the journal Science Advances.


China, Global Leader In NanoScience

Mobile phones, computers, cosmetics, bicyclesnanoscience is hiding in so many everyday items, wielding a huge influence on our lives at a microscale level. Scientists and engineers from around the world exchanged new findings and perceptions on nanotechnology at the recent 7th International Conference on Nanoscience and Technology (ChinaNANO 2017) in Beijing last week. China has become a nanotechnology powerhouse, according to a report released at the conference. China’s applied nanoscience research and the industrialization of nanotechnology have been developing steadily, with the number of nano-related patent applications ranking among the top in the world.

According to Bai Chunli, president of the Chinese Academy of Sciences (CAS), China faces new opportunities for nanoscience research and development as it builds the National Center for Nanoscience and Technology  (NCNST) and globally influential national science centers.

We will strengthen the strategic landscape and top-down design for developing nanoscience, which will contribute greatly to the country’s economy and society,” said Bai.

Nanoscience can be defined as the study of the interaction, composition, properties and manufacturing methods of materials at a nanometer scale. At such tiny scales, the physical, chemical and biological properties of materials are different from those at larger scales — often profoundly so.

For example, alloys that are weak or brittle become strong and ductile; compounds that are chemically inert become powerful catalysts. It is estimated that there are more than 1,600 nanotechnology-based consumer products on the market, including lightweight but sturdy tennis rackets, bicycles, suitcases, automobile parts and rechargeable batteries. Nanomaterials are used in hairdryers or straighteners to make them lighter and more durable. The secret of how sunscreens protect skin from sunburn lies in the nanometer-scale titanium dioxide or zinc oxide they contain.

In 2016, the world’s first one-nanometer transistor was created. It was made from carbon nanotubes and molybdenum disulphide, rather than silicon.
Carbon nanotubes or silver nanowires enable touch screens on computers and televisions to be flexible, said Zhu Xing, chief scientist (CNST). Nanotechnology is also having an increasing impact on healthcare, with progress in drug delivery, biomaterials, imaging, diagnostics, active implants and other therapeutic applications. The biggest current concern is the health threats of nanoparticles, which can easily enter body via airways or skin. Construction workers exposed to nanopollutants face increased health risks.

The report was co-produced by Springer Nature, National Center for Nanoscience and Technology (NCNST) and the National Science Library of the Chinese Academy of Sciences (CAS).


Move And Produce Electricity To Power Your Phone

Imagine slipping into a jacket, shirt or skirt that powers your cell phone, fitness tracker and other personal electronic devices as you walk, wave and even when you are sitting down. A new, ultrathin energy harvesting system developed at Vanderbilt University’s Nanomaterials and Energy Devices Laboratory has the potential to do just that. Based on battery technology and made from layers of black phosphorus that are only a few atoms thick, the new device generates small amounts of electricity when it is bent or pressed even at the extremely low frequencies characteristic of human motion.


In the future, I expect that we will all become charging depots for our personal devices by pulling energy directly from our motions and the environment,” said Assistant Professor of Mechanical Engineering Cary Pint, who directed the research.
This is timely and exciting research given the growth of wearable devices such as exoskeletons and smart clothing, which could potentially benefit from Dr. Pint’s advances in materials and energy harvesting,” observed Karl Zelik, assistant professor of mechanical and biomedical engineering at Vanderbilt, an expert on the biomechanics of locomotion who did not participate in the device’s development.

Doctoral students Nitin Muralidharan and Mengya Lic o-led the effort to make and test the devices. When you look at Usain Bolt, you see the fastest man on Earth. When I look at him, I see a machine working at 5 Hertz, said Muralidharan.

The new energy harvesting system is described in a paper titled “Ultralow Frequency Electrochemical Mechanical Strain Energy Harvester using 2D Black Phosphorus Nanosheets” published  by the journal ACS Energy Letters.