Posts belonging to Category Materials

How To Strengthen 3-D Printed Parts

From aerospace and defense to digital dentistry and medical devices, 3-D printed parts are used in a variety of industries. Currently, 3-D printed parts are very fragile and traditionally used in the prototyping phase of materials or as a toy for display. A doctoral student in the Department of Materials Science and Engineering at Texas A&M University has pioneered a countermeasure to transform the landscape of 3-D printing today.

Brandon Sweeney and his advisor Dr. Micah Green, associate professor in the Department of Chemical Engineering, discovered a way to make 3-D printed parts stronger and immediately useful in real-world applications. Sweeney and Green applied the traditional welding concepts to bond the submillimeter layers in a 3-D printed part together, while in a microwave.

I was able to see the amazing potential of the technology, such as the way it sped up our manufacturing times and enabled our CAD designs to come to life in a matter of hours,” Sweeney said. “Unfortunately, we always knew those parts were not really strong enough to survive in a real-world application.

3-D printed objects are comprised of many thin layers of materials, plastics in this case, deposited on top of each other to form a desired shape. These layers are prone to fracturing, causing issues with the durability and reliability of the part when used in a real-world application, for example a custom printed medical device. “I knew that nearly the entire industry was facing this problem,” Sweeney said. “Currently, prototype parts can be 3-D printed to see if something will fit in a certain design, but they cannot actually be used for a purpose beyond that.”

When Sweeney started his doctorate, he was working with Green in the Department of Chemical Engineering at Texas Tech University. Green had been collaborating with Dr. Mohammad Saed, assistant professor in the electrical and computer engineering department at Texas Tech, on a project to detect carbon nanotubes using microwaves. The trio crafted an idea to use carbon nanotubes in 3-D printed parts, coupled with microwave energy to weld the layers of parts together.

“The basic idea is that a 3-D part cannot simply be stuck into an oven to weld it together because it is plastic and will melt,” Sweeney said. “We realized that we needed to borrow from the concepts that are traditionally used for welding parts together where you’d use a point source of heat, like a torch or a TIG welder to join the interface of the parts together. You’re not melting the entire part, just putting the heat where you need it.” The technology is patent-pending and licensed with a local company, Essentium Materials.

The team recently published a paper “Welding of 3-D Printed Carbon Nanotube-Polymer Composites by Locally Induced Microwave Heating,” in Science Advances.


Sion, The Solar-Powered Car

What has room for 6 passengers, an all-electric range of up to 155 miles (250 kilometers), and a body covered in solar panels that can add as many as 18 miles (30 kilometers) of driving a day from sunlight? That would be the Sono Motors Sion, an innovative solar-powered car from a team of German entrepreneurs that is scheduled to have its world debut on July 27 (2017).

The Sion project was able to move forward thanks to an Indiegogo crowdfunding campaign last year that raised over a half million dollars. More than 1,000 people have participated so far.

The car will have two versions. The Urban comes with a 14.4 kilowatt-hour battery pack. It has a range of about 75 miles (121 kilometers) and will cost $13,200. The Extender version has a 30 kilowatt-hour battery and a range of 155 miles (250 kilometers). Its target price is $17,600. Neither price includes the battery. Like the Renault Zoe, customers will either buy the battery separately or lease it. The leasing option gives owners the flexibility to upgrade the battery later as improvements in battery technology become available.

The hood, roof, and rear hatch of the Sion are covered with monocrystalline silicon cells that are 21% efficient. On a sunny day, they can generate enough electricity to add 18 miles of range. The solar cells are 8 millimeters thick and embedded in a polycarbonate layer that is shatterproof, weather resistant, and light in weight. The Sion can also be 80% charged using an AC outlet in about 30 minutes, according to company claims. No DC charging option is available. The car also comes with an outlet that can power electronic devices.

Inside, all the seats of the 5 door hatchback fold flat, offering multiple configurations for carrying passengers and cargo. There is a 10 inch center display and smartphone connectivity via WiFi or Bluetooth. The ventilation system is called breSono and incorporates a dollop of moss, which is said to act as a natural filter when an electrical charge is applied.

The company will offer an online maintenance and repair system it calls reSono. It allows owners to order parts online and comes with a video that shows them how to install the parts when they arrive.  Or they can take the car and the parts to any local auto repair shop facility to get them installed.


Use The Phone And See 3D Content Without 3D Glasses

RED, the company known for making some truly outstanding high-end cinema cameras, is set to release a smartphone in Q1 of 2018 called the HYDROGEN ONE. RED says that it is a standalone, unlocked and fully-featured smartphone “operating on Android OS that just happens to add a few additional features that shatter the mold of conventional thinking.” Yes, you read that right. This phone will blow your mind, or something – and it will even make phone calls.

In a press release riddled with buzzwords broken up by linking verbs, RED praises their yet-to-be smartphone with some serious adjectives. If we were just shown this press release outside of living on RED‘s actual server, we would swear it was satire. Here are a smattering of phrases found in the release.

Incredible retina-riveting display
Holographic multi-view content
RED Hydrogen 4-View content
Assault your senses
Proprietary H3O algorithm
Multi-dimentional audio

  • There are two models of the phone, which run at different prices. The Aluminum model will cost $1,195, but anyone worth their salt is going to go for the $1,595 Titanium version. Gotta shed that extra weight, you know?

Those are snippets from just the first three sections, of which there are nine. I get hyping a product, but this reads like a catalog seen in the background of a science-fiction comedy, meant to sound ridiculous – especially in the context of a ficticious universe.

Except that this is real life.

After spending a few minutes removing all the glitter words from this release, it looks like it will be a phone using a display similar to what you get with the Nintendo 3DS, or what The Verge points out as perhaps better than the flopped Amazon Fire Phone. Essentially, you should be able to use the phone and see 3D content without 3D glasses. Nintendo has already proven that can work, however it can really tire out your eyes. As an owner of three different Nintendo 3DS consoles, I can say that I rarely use the 3D feature because of how it makes my eyes hurt. It’s an odd sensation. It is probalby why Nintendo has released a new handheld that has the same power as the 3DS, but dropping the 3D feature altogether.

Anyway, back to the HYDROGEN ONE, RED says that it will work in tandem with their cameras as a user interface and monitor. It will also display what RED is calling “holographic content,” which isn’t well-described by RED in this release. We can assume it is some sort of mixed-dimensional view that makes certain parts of a video or image stand out over the others.


How To Re-Wire The Brains Of People With Depression

Doctors in California say magnetic stimulation can help ‘rewire‘ the brains of people with depression, offering hope for patients whose condition is not improved by medication or therapy. Depression is one of the most common forms of mental illness, affecting more than 350 million people worldwide. Bob Holmes is one of them.


I struggled with that for many years, didn’t know really what to do, tried to pull myself through it. And then ultimately when I got into my forties, I wasn’t successful,” says Bob Holmes, who suffers from He has been receiving transcranial magnetic stimulation at the University of California Los Angeles (UCLA), a treatment that beams targeted magnetic pulses deep inside his brain. Doctors say the therapy can effectivelyrewire‘ the brain by changing how brain circuits are arranged.


By pulsing it with energy repeatedly, we’re changing the way that area works, but also changing the way the whole brain network works,” explains Andrew Leuchter,Director of the Semel Institute (UCLA).

For Holmes, the treatment has been life changing.  “I would recommend it a hundred percent. I have spoken to a number of people who have depression, given them my opinion, and I think it’s a wonderful program. It’s been a life-saver for me, and I’m very grateful that I found it, and I’m very grateful for the people here,” adds Holmes.

Doctors hope the newest generation of equipment could decrease the length of a treatment session from over 35 minutes down to three minutes, allowing a patient to complete a course in two weeks and bringing the therapy to even more people with depression.


Nanoweapons Against North Korea

Unless you’re working in the field, you probably never heard about U.S. nanoweapons. This is intentional. The United States, as well as Russia and China, are spending billions of dollars per year developing nanoweapons, but all development is secret. Even after’s June 6, 2016 headline, “US nano weapon killed Venezuela’s Hugo Chavez, scientists say,” the U.S. offered no response.

Earlier this year, May 5, 2017, North Korea claimed the CIA plotted to kill Kim Jong Un using a radioactive nano poison, similar to the nanoweapon Venezuelan scientists claim the U.S. used to assassinate former Venezuelan President Hugo Chavez. All major media covered North Korea’s claim. These accusations are substantial, but are they true? Let’s address this question.

Unfortunately, until earlier this year, nanoweapons gleaned little media attention. However, in March 2017 that changed with the publication of the book, Nanoweapons: A Growing Threat to Humanity (2017 Potomac Books), which inspired two articles. On March 9, 2017, American Security Today published “Nanoweapons: A Growing Threat to Humanity – Louis A. Del Monte,” and on March 17, 2017, CNBC published “Mini-nukes and mosquito-like robot weapons being primed for future warfare.” Suddenly, the genie was out of the bottle. The CNBC article became the most popular on their website for two days following its publication and garnered 6.5K shares. Still compared to other classes of military weapons, nanoweapons remain obscure. Factually, most people never even heard the term. If you find this surprising, recall most people never heard of stealth aircraft until their highly publicized use during the first Iraq war in 1990. Today, almost everyone that reads the news knows about stealth aircraft. This may become the case with nanoweapons, but for now, it remains obscure to the public.

Given their relative obscurity, we’ll start by defining nanoweapons. A nanoweapon is any military weapon that exploits the power of nanotechnology. This, of course, begs another question: What is nanotechnology? According to the United States National Nanotechnology Initiative’s website,, “Nanotechnology is science, engineering, and technology conducted at the nanoscale, which is about 1 to 100 nanometers.” To put this in simple terms, the diameter of a typical human hair equals 100,000 nanometers. This means nanotechnology is invisible to the naked eye or even under an optical microscope.


Artificial Intelligence Checks Identity Using Any Smartphone

Checking your identity using simulated human cognition aiThenticate say their system goes way beyond conventional facial recognition systems or the biometrics of passwords, fingerprints and eyescans.


We need to have a much greater level of a certainty who somebody actually is. In order to answer that question, we appealed to deep science, deep learning, to develop an AI method, artificial intelligence method, in other words to replicate or to mimic or to simulate the way that we as humans, intuitively and instinctively go by recognizing somebody’s head, is very different to the conventional traditional way of face recognition, finger print recognition, for that reason really represents the next generation of authentication technologies or methods,” says AiTthenticate CEO André Immelman.

aiDX uses 16 distinct tests to recognise someone – including eye prints using a standard off the shelf smart phone to access encrypted data stored in the cloud it can operate in active mode – asking the user taking a simple selfie or discreetly in the background.

André Immelman explains: “It has applications in the security sense, it has applications in a customer services sense, you know this kind of things the bank calls you up and says: this is your bank calling, please, where you live, what is your mother’s name, what’s your dog favourite hobby, whatever the case it may be. It takes that kind of guess work out of the equation completely and it answers the, “who” question to much greater levels of confidence or certainty, than what traditional or conventional biometrics have been able to do in the past.”

Billions of dollars a year are lost to identity theft globally. aiThenticate hope their new system can help stop at least some of that illegal trade.


Dialysis Membrane Made From Graphene

Dialysis, in the most general sense, is the process by which molecules filter out of one solution, by diffusing through a membrane, into a more dilute solution. Outside of hemodialysis, which removes waste from blood, scientists use dialysis to purify drugs, remove residue from chemical solutions, and isolate molecules for medical diagnosis, typically by allowing the materials to pass through a porous membrane.

Today’s commercial dialysis membranes separate molecules slowly, in part due to their makeup: They are relatively thick, and the pores that tunnel through such dense membranes do so in winding paths, making it difficult for target molecules to quickly pass through.

Now MIT engineers have fabricated a functional dialysis membrane from a sheet of graphene — a single layer of carbon atoms, linked end to end in hexagonal configuration like that of chicken wire. The graphene membrane, about the size of a fingernail, is less than 1 nanometer thick. (The thinnest existing memranes are about 20 nanometers thick.) The team’s membrane is able to filter out nanometer-sized molecules from aqueous solutions up to 10 times faster than state-of-the-art membranes, with the graphene itself being up to 100 times faster.

While graphene has largely been explored for applications in electronics, Piran Kidambi, a postdoc in MIT’s Department of Mechanical Engineering, says the team’s findings demonstrate that graphene may improve membrane technology, particularly for lab-scale separation processes and potentially for hemodialysis.

Because graphene is so thin, diffusion across it will be extremely fast,” Kidambi says. “A molecule doesn’t have to do this tedious job of going through all these tortuous pores in a thick membrane before exiting the other side. Moving graphene into this regime of biological separation is very exciting.”

Kidambi is a lead author of a study reporting the technology, published today in Advanced Materials. Six co-authors are from MIT, including Rohit Karnik, associate professor of mechanical engineering, and Jing Kong, associate professor of electrical engineering.


How To Repair Connections Between Nerve Cells

Carbon nanotubes exhibit interesting characteristics rendering them particularly suited to the construction of special hybrid devices – consisting of biological tissue and synthetic material – planned to re-establish connections between nerve cells, for instance at spinal level, lost on account of lesions or trauma. This is the result of a piece of research published on the scientific journal Nanomedicine: Nanotechnology, Biology, and Medicine conducted by a multi-disciplinary team comprising SISSA (International School for Advanced Studies), the University of Trieste, ELETTRA Sincrotrone and two Spanish institutions, Basque Foundation for Science and CIC BiomaGUNE. More specifically, researchers have investigated the possible effects on neurons of the interaction with carbon nanotubes. Scientists have proven that these nanomaterials may regulate the formation of synapses, specialized structures through which the nerve cells communicate, and modulate biological mechanisms, such as the growth of neurons, as part of a self-regulating process. This result, which shows the extent to which the integration between nerve cells and these synthetic structures is stable and efficient, highlights the great potentialities of carbon nanotubes as innovative materials capable of facilitating neuronal regeneration or in order to create a kind of artificial bridge between groups of neurons whose connection has been interrupted. In vivo testing has actually already begun.

Scientists have proven that these nanomaterials may regulate the formation of synapses, specialized structures through which the nerve cells communicate, and modulate biological mechanisms, such as the growth of neurons, as part of a self-regulating process

Interface systems, or, more in general, neuronal prostheses, that enable an effective re-establishment of these connections are under active investigation” explain Laura Ballerini (SISSA) and Maurizio Prato (UniTSCIC BiomaGUNE), coordinating the research project. “The perfect material to build these neural interfaces does not exist, yet the carbon nanotubes we are working on have already proved to have great potentialities. After all, nanomaterials currently represent our best hope for developing innovative strategies in the treatment of spinal cord injuries“. These nanomaterials are used both as scaffolds, a supportive framework for nerve cells, and as means of interfaces releasing those signals that empower nerve cells to communicate with each other.


Building Brain-Inspired AI Supercomputing System

IBM (NYSE: IBM) and the U.S. Air Force Research Laboratory (AFRL) today announced they are collaborating on a first-of-a-kind brain-inspired supercomputing system powered by a 64-chip array of the IBM TrueNorth Neurosynaptic System. The scalable platform IBM is building for AFRL will feature an end-to-end software ecosystem designed to enable deep neural-network learning and information discovery. The system’s advanced pattern recognition and sensory processing power will be the equivalent of 64 million neurons and 16 billion synapses, while the processor component will consume the energy equivalent of a dim light bulb – a mere 10 watts to power.
IBM researchers believe the brain-inspired, neural network design of TrueNorth will be far more efficient for pattern recognition and integrated sensory processing than systems powered by conventional chips. AFRL is investigating applications of the system in embedded, mobile, autonomous settings where, today, size, weight and power (SWaP) are key limiting factors. The IBM TrueNorth Neurosynaptic System can efficiently convert data (such as images, video, audio and text) from multiple, distributed sensors into symbols in real time. AFRL will combine this “right-brain perception capability of the system with the “left-brain” symbol processing capabilities of conventional computer systems. The large scale of the system will enable both “data parallelism” where multiple data sources can be run in parallel against the same neural network and “model parallelism” where independent neural networks form an ensemble that can be run in parallel on the same data.


AFRL was the earliest adopter of TrueNorth for converting data into decisions,” said Daniel S. Goddard, director, information directorate, U.S. Air Force Research Lab. “The new neurosynaptic system will be used to enable new computing capabilities important to AFRL’s mission to explore, prototype and demonstrate high-impact, game-changing technologies that enable the Air Force and the nation to maintain its superior technical advantage.”

“The evolution of the IBM TrueNorth Neurosynaptic System is a solid proof point in our quest to lead the industry in AI hardware innovation,” said Dharmendra S. Modha, IBM Fellow, chief scientist, brain-inspired computing, IBM Research – Almaden. “Over the last six years, IBM has expanded the number of neurons per system from 256 to more than 64 million – an 800 percent annual increase over six years.’’


Nanotechnology Spacecraft

Renowned physicist Stephen Hawking is proposing a nanotechnology spacecraft that can travel at a fifth of the speed of light. At that speed, it could reach the nearest star in 20 years and send back images of a suspected “Second Earth” within 5 years. That means if we launched it today, we would have our first look at an Earth-like planet within 25 years.

Hawking proposed a nano-spacecraft, termed “Star Chip,” at the Starmus Festival IV: Life And The Universe, Trondheim, Norway, June 18 – 23, 2017. Hawking told attendees that every time intelligent life evolves it annihilates itself with “war, disease and weapons of mass destruction.” He asserted this as the primary reason why advanced civilizations from another part of the Universe are not contacting Earth and the primary reason we need to leave the Earth. His advocates we colonize a “Second Earth.”

Scientific evidence appears to support Hawking’s claim. The SETI Institute has been listening for evidence of extraterrestrial radio signals, a sign of advanced extraterrestrial life, since 1984. To date, their efforts have been futile. SETI claims, rightly, that the universe is vast, and they are listening to only small sectors, which is much like finding a needle in a haystack.


3-D Printed Graphene Foam

Nanotechnologists from Rice University and China’s Tianjin University have used 3-D laser printing to fabricate centimeter-sized objects of atomically thin graphene. The research could yield industrially useful quantities of bulk graphene and is described online in a new study in the American Chemical Society journal ACS Nano.

Laser sintering was used to 3-D print objects made of graphene foam, a 3-D version of atomically thin graphene. At left is a photo of a fingertip-sized cube of graphene foam; at right is a close-up of the material as seen with a scanning electron microscope

This study is a first of its kind,” said Rice chemist James Tour, co-corresponding author of the paper. “We have shown how to make 3-D graphene foams from nongraphene starting materials, and the method lends itself to being scaled to graphene foams for additive manufacturing applications with pore-size control.”

Graphene, one of the most intensely studied nanomaterials of the decade, is a two-dimensional sheet of pure carbon that is both ultrastrong and conductive. Scientists hope to use graphene for everything from nanoelectronics and aircraft de-icers to batteries and bone implants. But most industrial applications would require bulk quantities of graphene in a three-dimensional form, and scientists have struggled to find simple ways of creating bulk 3-D graphene.

For example, researchers in Tour’s lab began using lasers, powdered sugar and nickel to make 3-D graphene foam in late 2016. Earlier this year they showed that they could reinforce the foam with carbon nanotubes, which produced a material they dubbed “rebar graphene” that could retain its shape while supporting 3,000 times its own weight. But making rebar graphene was no simple task. It required a pre-fabricated 3-D mold, a 1,000-degree Celsius chemical vapor deposition (CVD) process and nearly three hours of heating and cooling.  “This simple and efficient method does away with the need for both cold-press molds and high-temperature CVD treatment,” said co-lead author Junwei Sha, a former student in Tour’s lab who is now a postdoctoral researcher at Tianjin. “We should also be able to use this process to produce specific types of graphene foam like 3-D printed rebar graphene as well as both nitrogen- and sulfur-doped graphene foam by changing the precursor powders.” Sha and colleagues conducted an exhaustive study to find the optimal amount of time and laser power to maximize graphene production. The foam created by the process is a low-density, 3-D form of graphene with large pores that account for more than 99 percent of its volume.

The 3-D graphene foams prepared by our method show promise for applications that require rapid prototyping and manufacturing of 3-D carbon materials, including energy storage, damping and sound absorption,” said co-lead author Yilun Li, a graduate student at Rice.


Artificial Intelligence At The Hospital

Diagnosing cancer is a slow and laborious process. Here researchers at University Hospital Zurich painstakingly make up biopsy slides – up to 50 for each patient – for the pathologist to examine for signs of prostate cancer. A pathologist takes around an hour and a half per patient – a task IBMs Watson supercomputer is now doing in fractions of a second.

“If the pathologist becomes faster by using such a system I think it will pay off. Because my time is also worth something. If I sit here one and a half hours looking at slides, screening all these slides, instead of just signing out the two or three positive ones, and taking into account that there may be a .1 error rate, percent error rate. this will pay off, because I can do in one and a half hours at the end five patients,” says Dr. Peter Wild, University Hospital Zürich.

The hospital’s archive of biopsy images is being slowly fed into Watson – a process that will take years. But maybe one day pathologists won’t have to view slides through a microscope at all. Diagnosis is not the only area benefiting from AI. The technology is helping this University of Sheffield team design a new drug that could slow down the progress of motor neurone disease. A system built by British start-up BenevolentAI is identifying new areas for further exploration far faster than a person could ever hope to.

Benevolent basically uses their artificial intelligence system to scan the whole medical and biomedical literature. It’s not really easy for us to stay on top of millions of publications that come out every year. So they can interrogate that information, using artificial intelligence and come up with ideas for new drugs that might be used in a completely different disease, but may be applicable on motor neurone disease. So that’s the real benefit in their system, the kind of novel ideas that they come up with,” explains Dr. Richard Mead, Sitran, University of Sheffield. BenevolentAI has raised one hundred million dollars in investment to develop its AI system, and help revolutionise the pharmaceutical industry.