How To Forge Graphene In 3D Shape

The wonder material graphene gets many of its handy quirks from the fact that it exists in two dimensions, as a sheet of carbon only one atom thick. But to actually make use of it in practical applications, it usually needs to be converted into a 3D form. Now, researchers have developed a new and relatively simple way to do just that, using lasers to “forge” a three-dimensional pyramid out of graphene.

This isn’t the first time graphene has been given an extra dimension. In 2015, researchers from the University of Illinois molded graphene into 3D structures by layering it onto shaped substrates, and early this year MIT scientists found that tubes of the stuff could be shaped into 3D coral-like structures 10 times stronger than steel but just five percent as dense. Rice University researchers have also recently made graphene foam and reinforced it with carbon nanotubes.

But this new technique, developed by researchers in Finland and Taiwan, might be an easier and faster method to make 3D graphene. By focusing a laser onto a fine point on a 2D graphene lattice, the graphene at that spot is irradiated and bulges outwards. A variety of three-dimensional shapes can be made by writing patterns with the laser spot, with the height of the shape controlled by adjusting the irradiation dose at each particular point.

The team illustrated that technique by deforming a sheet of graphene into a 3D pyramid, standing 60 nm high. That sounds pretty tiny, but it’s 200 times taller than the graphene sheet itself.

We call this technique optical forging, since the process resembles forging metals into 3D shapes with a hammer,” says Mika Pettersson, co-author of the study. “In our case, a laser beam is the hammer that forges graphene into 3D shapes. The beauty of the technique is that it’s fast and easy to use; it doesn’t require any additional chemicals or processing. Despite the simplicity of the technique, we were very surprised initially when we observed that the laser beam induced such substantial changes on graphene. It took a while to understand what was happening.”

The researchers initially assumed that the laser had “doped” the graphene, introducing impurities into the material, but after further examination they found that wasn’t the case.

When we first examined the irradiated graphene, we were expecting to find traces of chemical species incorporated into the graphene, but we couldn’t find any,” comments Wei Yen Woon, co-author of the study. “After some more careful inspections, we concluded that it must be purely structural defects, rather than chemical doping, that are responsible for such dramatic changes on graphene.

The scientists explain that the optically forged graphene is structurally sound, highlighting its potential for building 3D architectures out of the material for a wide range of applications. In this form, the graphene has different electronic and optical properties from its 2D counterpart.

The research was published in the journal Nano Letters.

Source: Academy of Finland

New Material Ten Times Stronger Than Steel, Designed From Graphene

A team of researchers at MIT has designed one of the strongest lightweight materials known, by compressing and fusing flakes of graphene, a two-dimensional form of carbon. The new material, a sponge-like configuration with a density of just 5 percent, can have a strength 10 times that of steel. In its two-dimensional form, graphene is thought to be the strongest of all known materials. But researchers until now have had a hard time translating that two-dimensional strength into useful three-dimensional materials.

The new findings show that the crucial aspect of the new 3-D forms has more to do with their unusual geometrical configuration than with the material itself, which suggests that similar strong, lightweight materials could be made from a variety of materials by creating similar geometric features.

graphene material

The team was able to compress small flakes of graphene using a combination of heat and pressure. This process produced a strong, stable structure whose form resembles that of some corals and microscopic creatures called diatoms. These shapes, which have an enormous surface area in proportion to their volume, proved to be remarkably strong. “Once we created these 3-D structures, we wanted to see what’s the limit — what’s the strongest possible material we can produce,” says Zhao Qin, research scientist at MIT. To do that, they created a variety of 3-D models and then subjected them to various tests. In computational simulations, which mimic the loading conditions in the tensile and compression tests performed in a tensile loading machine, “one of our samples has 5 percent the density of steel, but 10 times the strength,” Qin says.
The findings have been reported in the journal Science Advances.


How To Construct Innovative Nanoforms From DNA Origami

DNA, the molecular foundation of life, has new tricks up its sleeve. The four bases from which it is composed snap together like jigsaw pieces and can be artificially manipulated to construct endlessly varied forms in two and three dimensions. The technique, known as DNA origami, promises to bring futuristic microelectronics and biomedical innovations to market. Hao Yan, a researcher at Arizona State University’s Biodesign Institute (ASU), has worked for many years to refine the technique. His aim is to compose new sets of design rules, vastly expanding the range of nanoscale architectures generated by the method. In new research, a variety of innovative nanoforms are described, each displaying unprecedented design control. Yan directs the  Biodesign’s Center for Molecular Design and Biomimetics. In the current study, complex nano-forms displaying arbitrary wireframe architectures have been created, using a new set of design rules.


The images show the scaffold-folding paths for
A) star shape
B) 2-D Penrose tiling
C) 8-fold quasicrystalline 2-D pattern
D) waving grid.
E) circle array.
F) fishnet pattern
G) flower and bird design
The completed nanostructures are seen in the accompanying atomic force microscopy images.


Earlier design methods used strategies including parallel arrangement of DNA helices to approximate arbitrary shapes, but precise fine-tuning of DNA wireframe architectures that connect vertices in 3D space has required a new approach,” Yan says. Yan has long been fascinated with Nature’s seemingly boundless capacity for design innovation. The new study describes wireframe structures of high complexity and programmability, fabricated through the precise control of branching and curvature, using novel organizational principles for the designs. (Wireframes are skeletal three-dimensional models represented purely through lines and vertices.) The resulting nanoforms include symmetrical lattice arrays, quasicrystalline structures, curvilinear arrays, and a simple wire art sketch in the 100-nm scale, as well as 3D objects including a snub cube with 60 edges and 24 vertices and a reconfigurable Archimedean solid that can be controlled to make the unfolding and refolding transitions between 3D and 2D.

The research appears in the advanced online edition of the journal Nature Nanotechnology.